How Grain Handling Technology Evolved with the Introduction of Updated Technologies?

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Every farmer is a gambler. They gamble on the weather and are completely dependent on how the weather turns out to be in order for their crops to flourish and profit from it. The crops can get destroyed due to a storm or they can turn on perfect because of the appropriate weather conditions. This is one thing that the science lacks control in to a considerable degree. Farmers are on the mercy of the weather to either bring them a good year in farming or make them bear a terrible loss.

When it comes to grain storage science has blessed us with incredible technology. Since the industrial age, many progressions have been made in terms of handling crops. Farmers profiting from grain crops have benefitted with better maintenance for the crop and better storage facilities. Here are some of the recent technological advances that science has blessed the grains crops with.

NECO’s COMMANDnet:

Grain drying is only required for as much as 2 months.  Despite that, this process is an important aspect for the farmers as well as the consumers. In case of the failure of a grain dryer machine, the whole operations can come to total halt. Improper dryness can cause the grain to get damaged in the grain storage and can render it totally useless before it is even transported for sale.  People would have to sit through the whole process in close proximity to the machine. This was done irrespective of the time, in order to protect the crop from perishing due to the malfunctioning of a dryer. This phenomenon changed after the introduction of ConnectPort X4 Gateway.

The system was introduced by NECO team and is now equipped in every dryer. It utilizes device cloud then passes on the information to a custom web application of NECO, COMMANDnet. This granted easy access to farmers, dealers and NECO itself. Just like most fields in farming and transportation, trucks are going digital, it only makes sense that grain drying can make use of this technology. Now farmers don’t need to spend all their time being physically present with the machine but instead can get alerts in the forms of SMS or e-mails. They can also have applications in their smartphone, computers or tablets with which they can log in and review the progress.

360 Bullets:

360 Bullets is yet another innovation in grain handling, conserving the nutrients of the grains while providing quality harvest. Prior to the introduction of 360 Bullets to the farmers, the traditional rippers were prone to penetrate the soil by a small percentage. These later affects the crop, which in turn ends up receiving less nutrients than it should. 360 Bullets is although known to be only 1.5% slower than its predecessor, but gets the job done right. It eliminates undisturbed berms and rips the soil deeper than any other ripper. It ruptures the soil surface so that the roots can have a smooth transition to the subsoil’s moisture level. It has the added benefit of having the same horsepower as its forerunners.

Tribine:

With technology improving throughout the years, a lot of old practices in farming have nearly become extinct. Another machine that is changing the game for farmers is Tribine.  This machine has the capacity to eliminate the need of a tractor or a grain cart completely. Adding more to its benefit is its speed, which is faster than the two conventional machines combined. It harbors a 1000-bushel grain bin which can be unloaded in just over two minutes. Its 500 gallon fuel tank provides it with the capability to work continuously for 24 hours. Another innovation that has been made is that the cab floor is entirely made up of glass. This grants a wider range of vision for the surroundings. It also boasts of having a tighter radius for turning than other combines. These features make the machine more desirable and intensely awaited. It is expected to release soon in 2017.

All these inventions are introduced to provide a smoother system of farming and grain handling. These machines make the painstakingly difficult work of any average farmer, less time consuming and more profitable. The machines listed here are capable of doing exactly that. Technology can always be counted upon to better the lifestyle of any industry and therefore should be embraced by all the farmers across the world. It is the perfect way to compete with a market with high demand. 

How did Innovation of Grain Vacuums Ease the Grain Storage Process?

Grain storage is a field that has seen numerous technological advancements over the past  20 years, and the systems that are being used are seeing constant improvements. Improving the way that we store grain has allowed for great profit potential, with higher quality grain being produced as a result.

Obviously, there are many aspects of grain storage that need to be considered. From protecting the grain from pests to ensuring the temperature is at the right level and keeping moisture in the bin to a minimum. Grain Vacs, which are growing in popularity among farmers, help with the process of filling and emptying storage bins. This article will go into a few of the reasons they have become such a useful tool.

The Trend Towards Bigger Storage Bins

Over the past 5 years, we are seeing farmers start to prefer bigger and taller grain storage bins, for several reasons. For one thing, they enable farmers to make better use of the land they have, instead of building numerous smaller bins that take up considerably more space. Tower silos also have a very long lifespan and offer perhaps the best protection from pests, given that aeration cooling can be used to regulate moisture and drives insects out.

However, traditionally, large storage bins have been difficult to fill, given their great size. This has made it difficult for some farmers to justify using taller silos, given that grain augers, which essentially act as conveyor belts, simply can’t be used when we’re talking about a 70-foot silo. Some farmers have improvised and cut holes in tall silos, using an auger to half-fill them. However, this obviously doesn't make full use of the height of the silo.

How Grain Vacs Work

Grain vacuum systems offer a solution to this problem, by essentially blowing grain into a bin or truck very quickly and efficiently. Basically, it does this by taking the grain into a tank, where it is separated from the air. The air is taken into another chamber, where it is essentially cleaned and any dust and other bits and pieces are removed. It is then blown out of the airlock, pushing the clean grain out of the van and into a grain bin, silo or truck. It can be used to with al kinds of grain products, including wheat, barley or meadow broad glass.

Other advantages

Some farmers use grain vacs to fill or unload bins not necessarily due to the fact that they are tall, but simple because it’s more efficient. They can be very useful in cleaning out a grain shed or flat bottom silo and essentially clean the grain itself, removing dust and dead weevils in the process. Vacs can also make filling a trailer a much quicker process, which ultimately saves farmers time and money in the long run. They’ve proved advantageous for grain farmers in a variety of different situations and can be used with just about every grain storage solution, so they’re well worth the investment.

As you’ve read, there are a lot of good reasons to invest in a grain vac system, whether you are working with a small grain bin or large silo. For more information on these amazing systems, speak to the team at Advantec today and find a grain vac for sale that works for you.

Some Necessary Tips to Grain Vacuum Maintenance

Grain management is considered to be one of the most time-consuming and essential parts of the production process in the farming industry. Cutting the time you take to load a grain storage unit or transfer for transportation will increase your efficiency and speed up the process of your daily routine, saving your time, money and effort overall.

To keep your REM GrainVAC equipment in great shape, you should perform the following maintenance on a regular basis:

Regularly Change Blower Oil

REM grain vacuum products require certain types of oil to run efficiently and without issues. You must take care to read the distinct serial number tag which is displayed on the blower which recommends the type of oil you require. You should change the oil every 100 hours of activity.


Check That Blower Isn’t Overheating

It is important to regularly check that the blower is not overheating, by using the blower for the amount of time as recommended in the products usage documentation. You should always let the machine cool down completely if it has overheated, and allow the system to recover.

Taking Care of Safety Screen

The safety screen on your GrainVAC should never be removed while the machine is in operation, but if there is a build-up on the screen to the point where it has become opaque, the machine should be shut down and cleaned when finishing operations. To save you this effort, run the machine at a lower rate to avoid build-up on the screen.

Keeping the Vacuum at Full Power

If you find that your REM GrainVAC VRX is not sucking as it may have once used to, there are regular maintenance checks you can make to ensure it keeps its maximum suction abilities. Quickly check that all gaskets are in good working condition and that all inspection hatches and doors are closed. Check for any air leaks in your piping and also for any obstructions that may be blocking the pipes.

GrainVac Radiator Cleaning Solution

As grain vacuums shift huge capacities of grain every hour, keeping the radiator and air intake fans clean is one of the best ways to improve the overall efficiency of the machine, keeping it in top shape.

Normally, shutting down the machine and performing a take-down is the last solution you need due to extended downtime of the machine, but with a reversible fan such as the CLEANFIX fan, you can simply reverse the suction to blow out all of the debris from the radiator, saving you hours of laborious time.

 
Choosing A Modern GrainVAC System

Many of the older models of grain handling equipment suffered from reliability issues in the past, modern grain vacuum systems such as the REM GrainVAC VRX has been totally redesigned to improve reliability, efficiency, and more capacity when in use. These top of the line machines, such as the REM 3700 Grain Vac provides improved functions for grain handling and in many cases provides a complete replacement of typical grain auger use.

The efficiency of the REM grain vacuum solutions not only apply to the huge capacity in which these machines can move grain, but also these energy savings apply to manpower in the way that cleaning and maintenance are reduced thanks to its reversible CleanFix fan system - as well as the initial investment.


Grain vacuum systems also reduce the time you need to spend inside a grain bin, making them a much safer alternative to both small-scale solutions, as well as the use of grain auger systems and their own issues. Modern grain vacuums such as the REM systems are the preferred choice when it comes to value for money, capacity, and efficiency for the modern farmer. Advantec Australasia is one of the prominent grain handling equipment providers in Victoria, Australia. With our award winning PRBM raised bed management system, we are renowned for providing efficient grain management solution in Australia. Head to our web page to learn about our product and offering.

Grain Handling Equipment That Improves Efficiency and Saves Money

Whilst many farmers would prefer to use methods of grain handling that have been tried and tested for many years, investment in new grain handling equipment can vastly improve productivity and decrease crop loss as you look to the future.

Using older equipment that is bordering on being beyond repair or is simply a hazard to operating may be affecting the overall efficiency of your grain handling, and investing in new machinery can pay dividends for years to come.

If you currently do not have sufficient grain handling equipment to meet your needs, you may want to consider purchasing some of the tops of the line products that have the latest technology under their belt to improve your entire grain and crop harvesting procedure and set you up for years to come.

Get Ready to Upgrade to the Latest Innovations

You’ve come into the market at just the right point to see new developments in grain handling that will help with the day to day tasks required by farmers around the globe.

The advantages of using new equipment are huge, and one of the main reasons why so many farmers upgrade is due to the increased efficiency in how the machinery itself operates.

Mixing, sifting is done much more efficiently by the latest equipment, and processing and packing are done with a mix of manual and automatic procedures to give you the best quality control with less manual labour.

Some of the best grain handling equipment in Australia is currently using specialist treaters that treat seed by means of a gentle drum system instead of a grain auger, which causes less damage during the processing stage.

Minimising Crop Loss and Damage

New separator equipment ensures that the separation process is completed more quickly and accurately during its first processing point; therefore less processing equipment is needed in the long run, saving time, money and plenty of extra unnecessary equipment in the longer term.

When it comes to drying and airing of your grain, there has been a huge leap in the technology behind grain storage and how the grain is treated for fungus, residue and moisture build up. Some of the latest grain storage units contain vertical central columns that are perforated to allow air to be channelled directly to the middle of a grain pile to reduce moisture and crop damage.

Standard grain bin storage hasn’t changed much over the past couple of hundred years, but with new innovations coming onto the market, the loss reduction that the advanced grain storage system allows almost pay for themselves over a few years’ time.

Efficient Grain Augers

Grain augers are one of the necessary tools farmers in the grain industry use to help make the grain storage, movement of grain and transportation preparation easier. Saving countless amounts of time and money in the process, the latest grain augers are available for jobs small and large, and are often scalable in their design in allowing a truly versatile range of uses to suit any size production.

From grain vacuums to entire grain handling systems, the world of grain handling equipment has come a long way when in technology and efficiency. The latest equipment offers farmers the chance to improve their production, from minimising crop damage to increasing crop storage life that will have a drastic impact on many farms and industries nationwide.